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ORE2_Tailings Deployment Steps: 5.1 Failure Definition
We designed ORE2_Tailings™ to support risk-informed decision-making for tailings dam portfolios’ reliability enhancements. One achieves reliability by reducing failure likelihood to a certain level, and risks are tolerable. Thus, it is necessary to clearly state what one considers the success of a structure within the portfolio. Unless we clearly define success, failure remains an ambiguous term.
ORE2_Tailings considers a dam successful if:
1. The dam stands as built and does not break, allowing for catastrophic tailings release (overtopping, scouring, toe erosion, sloughing) in static and pseudostatic conditions;
2. The dam features slow “stable” deformations without evolving into catastrophic tailings release.
3. The dam does not develop ancillary water management issues potentially leading to severe damages. These may possibly evolve into a catastrophic release including potential liquefaction or residual strength failures (earthquake- or storm-induced).
In case of special situations (e.g. in pit deposition), specific success/failure criteria will be developed. If the client has already developed failure criteria, we will examine these and compare them to allow seamless integration.
The nemesis of success is failure, expressed as a probability (pf). As risk assessors, we focus on the causes of failure, whereas a designer would normally focus on failure modes which describe how a failure occurs. By knowing how a failure occurs, the designer can develop countermeasures. By exploring the causes (with causality analyses included in ORE2_Tailings) together with the risks, we can guide decisions on where and how to mitigate dam risks most effectively.
ORE2_Tailings Considers the Dam System
ORE2_Tailings considers the entire dam system, including ancillary water management systems (like diversions and spillways), pipelines and traffic in the pf evaluations.
Riskope considers causality analysis a fundamental enhancement in the process. Indeed, it avoids a number of biases and arbitrary choices.
The pf resulting from the composition of the key risk indicators/key performance indicators evolves throughout the dam life while maintaining a certain level of uncertainties.
The algorithm follows the rule that failure is due to the compounded effect of various deficiencies. Some of these deficiencies exist from project inception. ORE2_Tailings mimics the results of forensic investigations that have shown that dams fail because of the conjunction of various failure modes.
ORE2_Tailings considers all scenarios, credible or incredible. Looking only at credible scenarios should be avoided. Indeed, the prioritization resulting from the risk assessment will take care of eliminating “incredible” or meaningless scenarios. That should be a result of the assessment, not an arbitrary decision made before the assessment.
When an expert says that a failure can’t happen or that a failure mode is “incredible,” it means that it is unheard of during the expert’s direct professional life, which is not the same as being truly incredible.
Considering Past Failures
Catastrophic failures have occurred at a rate of 3−4 per annum on average over the last hundred years, and have been painstakingly collected and analyzed by researchers. Publications like ICOLD (2001) (see the figure below) attempted to define “failure modes” for dams of different makes. The large number of “unknown” in their figure allows readers to appreciate the uncertainties embedded in the definition of the failure modes. Furthermore, if we consider the slope stability category, for example, how do we know that those slope stability accidents did not mask some erosion, seepage, foundation problems or perhaps a small earthquake?
Developing a correct taxonomy of the failure modes would have required detailed and complex forensic analyses that were, unfortunately, not performed. Even recent statistical studies and information collection efforts, like Azam & Li (2010) and Church of New England have shown the existence of information gaps that make censoring of failure modes a very doubtful practice.
In recent years, however, in the aftermath of some of those 3−4 failures per year, expert panels have developed detailed and scientific forensic analyses that generally determine a set of circumstances that lead to failure. Those include numerous human factors that failure mode analyses generally ignore. Furthermore, it becomes clear that is not one single failure mode that caused the deterioration of the dam, but a combination of minor failure modes that contributed to the failure of the dam.
Failure Modes and Failure Causalities
So, it becomes apparent that failure modes, and in particular credible failure modes, do not necessarily explain why failures occur. Again, it is correct for a designer to use failure modes to determine a priori countermeasures, but risk assessment should look at causality.
Failure modes explain, and not even completely, how a failure could occur under the influence of a very limited set of triggers. Forensic studies have shown that failures occur because of a set of causes. A dam may fail following an unstable slope failure mode, but the causes of that slope failure are more complex.
Thus, as stated earlier, ORE2_Tailings does not look at failure modes and considers all the families of causality as potentially fatal to the dam, plus the deficiencies of the ancillary water management and other key components of the system. However, it is generally possible to create a connection between ORE2_Tailings causalities and the failure modes that engineers have considered. This allows the enhancement of the value of both approaches.
ORE2_Tailings Deployment Steps: 5.2 Dam Body Causalities (Takeaway #3)
The ORE2_Tailings causality factors for all the dam bodies in the considered portfolio will be evaluated. These causalities are derived for the dam body and do not consider the ancillary water management, decants, etc. The factors of safety value in later analysis takes into account the probability of failure of the dam system.
Furthermore, the causality analysis does not cover possible interdependencies with other dams, external factors (bridges, other structures) over spillways, and presence of decant towers or poor conditions of the spillways, including potential deficiencies of their design which will enter in the probability of failure and later discussions.
The causality families we will evaluate are construction, investigations, geomechanical testing, analyses, documentation, operations, monitoring and maintenance.
The dam body causalities always add to 100% and the min-max value for any family are respectively 5% to 50%. That means that ORE2_Tailings considers that the preponderant cause of dam body failure cannot be more than 50%. Thus, the other causalities will share the balance, in compliance with post-mortem analyses.
Takeaway #3: Comparative analysis of dam body causalities
ORE2_Tailings Deployment Steps: 5.3 ORE2_Tailings Hazard Characterization vs CDA Criteria
This comparison opens a Pandora’s box as there are many answers. We refer to CDA DAM SAFETY GUIDELINES 2007 (2013 Edition), and in particular to their below tables:
Let’s first focus on ancillary water management structures. Let’s assume the hypothetical considered dam is “perfect”, insofar it has not settled, the freeboard was designed and maintained properly, etc. If that dam is vulnerable to overtopping, then its pf is approximated by the values of the flood return in Table 6-1A, 6-1B. That means there is a wide range of potential pfs, from 1/100 (10-2) to 1/10,000 (10-4).
The same reasoning can cover seismic events. Interestingly, if a dam has a pseudostatic FoS=1, then the pf in that condition can be roughly estimated to 0.5 (50%).
Annualized Probabilities of Failure
However, this probability has to be divided by the return (in years). Thus, for example, with a return of 1,000 years the pf=0.0005=1/2,000 or 5*10-4. This illustrates that, for most dams, especially in low seismicity areas, this condition alone is not necessarily significant. In our 2019 book titled Tailings Dam Management for the Twenty-First Century, we show, however, that the combination of small seismic acceleration and related returns can generate odd results. Smaller quakes can be probabilistically more significant than larger quakes and their longer returns in terms of annual pf.
We close by discussing CDA Table 6-2. Let’s examine a hypothetical perfect dam that has a clean and complete health record from investigation to testing, design, construction, management, monitoring, maintenance, and inspections.
Let’s also say the dam is not in a seismic area and ancillary water management structures ensure a survival with a pf lower than the stability condition; in other words, flooding will never be a problem for that dam. If that is the case, a dam with FoS=1.3 would have an ORE2_Tailings pf estimate in the order of 10-4.
However, if the dam was poorly investigated, designed, etc. (i.e. the opposite of our perfect dam example), then the ORE2_Tailings probability would raise to appx 1/4 = 25%. Identical factors of safety do not mean identical probability of failure.
ORE2_Tailings Deployment Steps: 5.4 Consequences Evaluation
If the client does not provide their own consequence evaluations (for example, GISTM) we will build a consequence estimation using ORE2_Tailings’ built-in consequences with the consequence metric shown below.
The consequence dimensions of a dam failure that need to be considered include the following:
o disruption of production, including:
- work stopping for cleanup and other mitigation
- work stopping for inquiries
o fatalities and injuries
o damage to equipment and infrastructure, including inundation areas
o damages to third-party properties and fixed and mobile assets
o cleanup cost and rehabilitation of fauna, flora, and fisheries
o liabilities and fines
o legal costs